Senior Process Engineer - Cement



Austin Fraser

Stockport, England, United Kingdom

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Senior Process Engineer - Cement £Very Competitive + Bonus + Excellent Benefits Location: Buxton, Derbyshire (commutable from Sheffield, Macclesfield, Matlock, Chesterfield, Rotherham, Huddersfield, Oldham, Stockport, Warrington) Are you a cement process optimisation expert ready to lead innovation, boost efficiency, and support decarbonisation at one of the UK's most technically advanced cement plants? We're hiring a Senior Process Engineer for a nationally significant cement facility located near Buxton, Derbyshire. The site features a state-of-the-art pre-calciner kiln, automated sampling, and advanced digital control system. This is a strategic role with strong progression potential and a chance to drive performance and sustainability at scale. The Role: You'll collaborate with cross-functional engineering, production, and quality teams to: Optimise kiln and clinker performance, reduce heat and power consumption Lead initiatives to boost alternative fuel substitution (e.g. SRF, MBM) Support decarbonisation and emissions targets in line with net-zero goals Contribute to a multi-year CAPEX and plant debottlenecking programme Use real-time data from DCS, PI systems, and PXP (FLS expert systems) to analyse plant performance Prepare for the integration of AI-driven predictive control technologies Engage in technical audits and cross-site knowledge sharing Play a key role in future projects like carbon capture, calcined clays, and low-clinker cement innovation Requirements: Degree-qualified in chemical engineering, materials science, or a related field Minimum 5 years of cement process experience in a continuous, high-output environment Skilled in kiln operations, clinker quality management, and process data analytics Familiar with emissions targets, sustainability metrics, and energy efficiency initiatives Hands-on experience with DCS/PI/PXP platforms SCADA or model predictive control is a plus Strong ownership mindset and commitment to continuous improvement Collaborative approach with leadership potential Salary & Benefits: £Very Competitive salary depending on experience Annual bonus and private healthcare Pension scheme Relocation support and visa sponsorship may be considered Full support for IChemE chartership This is a career-defining opportunity to shape the technical performance of a key UK cement plant and contribute to the industry's net-zero journey. Apply now quoting #(phone number removed) to learn more about how your cement process expertise could drive innovation and operational excellence. #J-18808-Ljbffr

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